Power Supplies

All power supply are customized meet exacting customer's requirements.  Whether stand-alone or embedded, AirBorn can provide as much or as little design content as the customer requires.  We specialize in reliable turnkey solutions for mission-critical applications.



Below are some commonly used applications of AirBorn power supplies.



  • Low noise
  • High power density
  • Lightweight
  • Active filtering


  • High altitude operation
  • Explosive atmosphere-stable
  • Extreme shock and vibe tested





  • Power factor correction
  • ANSI/VITA-compliant
  • ⅓ phase AC or DC input
  • Low noise and ripple


  • Ground or flight
  • Drop-in replacement for fit, form and function
  • Up to 50% more efficient and 80% smaller than legacy linear power supplies
  • Excellent line and load regulation



Battery Pack Applications

Acting as a value-added assembler for major cell manufacturers, AirBorn provides custom battery packs assembled with:
  • Lithium ion (Li-Ion)
  • Lithium polymer (Li-Poly)
  • Nickel metal hydride (NiMH)
  • Nickel cadmium (NiCd)
  • Sealed lead acid (SLA)
  • Lithium, alkaline, or silver oxide cell chemistries
It doesn't matter if the pack is a smart (SMBus) assembly or a basic design, has low- or high-capacity specifications in small or large production volume.  A safe, reliable, and appropriate solution will be provided.  Whether you need sealed lead, NiCd, NiMH, lithium or alkaline, we can make a battery pack to suit your needs.  We will work with your engineers to select the best cell for the application, choose the correct charge regime and make sure the end product meets or exceeds your size, weight and run time expectations.  We can even provide you with sample packs to make sure your battery performs as required.

•Industrial Instrumentation
•Network Storage
•Commercial Aviation
•Rail Signal
•Renewable Energy
•Custom OEM

To support our commitment to custom battery pack assembly, we have the complete manufacturing capability under one roof. These capabilities include:

  • PCB Assembly
  • Cable and Harness Assembly
  • Supply Chain Support through our own distribution group as well as direct relationships

AirBorn has a full inventory of dies already in-house which may help reduce connector tooling. Other equipment includes UNITEK 250 (1-280-02, 1-250-04, and 1-250-02), heat tunnel, and hot-melt guns. Our supply chain support provides a streamline of pricing and best options available. AirBorn offers additional value through our FAE, specializing in custom battery packs with over 18 years experience in the industry. Experience across the breadth of battery applications...lead acid, NiCd, NiMh, Li-Ion, Li-Polymer, and primary lithium...military subcontractors to information storage to medical device to industrial scanners to animal grooming...

With two manufacturing locations, AirBorn ensures proper prioritization and response to our customers' needs.  We have the flexibility to support special inventory programs to mitigate long lead times...and deliver finished assemblies directly to a manufacturing floor.

Standards & Features

At AirBorn, we specialize in creating custom solutions that are created while following a standard design cycle. We also design our products to meet the needs and requirements of our customers.  Typical design standards include:
  • MIL-STD: 461E, 704(A-f), 810B, and 217F
  • IPC: 610 and 620
  • Class 3 Construction
  • AS9100
  • ITAR (where applicable)
Customizable features include zero voltage, zero current switching, operating temperatures from -55° C to 100° C, and PFC and harmonics reduction.  All with efficiencies up to 92% and scalable architecture. 

Qualification Testing

As part of our full service solution, we offer qualification testing on your new power supply.  Below is a list of tests we can perform in-house.
  • Altitude/pressure change
  • Temperature extremes & shock
  • Maximum humidity
  • Vibration
  • Shock
  • Acceleration
  • Acoustic noise level
  • Sand, dust, fungus, salt fog
  • Explosive atmosphere
For more information on qualification and other testing that AirBorn can perform, please visit our testing services section here >>
Explore Our Services

Find out more about how AirBorn can help find the right solution to meet your needs.

Qualification Testing

AirBorn has the ability in-house to perform your qualification and other testing requirements.  Explore more of AirBorn's test capabilities here.