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AirBorn Launches DuraFlex Flexible Circuits

by Mike Kramer | Aug 24, 2015

August 20, 2015 – AirBorn, Inc.: a Texas-based designer and provider of innovative, high-reliability electronic manufacturing services, interconnects and value-added solutions for OEMs announces the launch of their DuraFlex™ flexible circuit line.

AirBorn’s DuraFlex™ flexible circuits are extremely durable, making them ideal for high-temperature applications where space is at a premium and applications where shock and vibration are commonplace. DuraFlex™ is a combination of unique materials and has been tested at a constant temperature of 230°C (446°F) for up to 500 continuous hours, with no visible signs of degradation, all while maintaining full electrical continuity.  DuraFlex™ has excellent chemical resistance and is lead-free/RoHS compliant.

AirBorn’s DuraFlex™ is thinner than fixed or flexible cabling, yet performs at the same temperature and electrical specifications. DuraFlex™ is available in many flex constructions using 0.5 oz. and 1 oz. copper weights with dielectric thicknesses of 2 mil or 4 mil. DuraFlex™ can be produced in lengths of up to 110 inches (> 9 ft).  DuraFlex™’s light weight, flexibility and thin profile equates to greater design freedom for OEMs. 

Another key hallmark of AirBorn’s DuraFlex™ is reliability, achieved by eliminating the need for wiring and interface connections, thereby reducing potential failure points.  Designing in AirBorn’s DuraFlex™ can also mean substantial weight reduction relative to traditional wire harnesses, simplifying the assembly process and decreasing potential assembly errors.  Routing DuraFlex™ within a tighter geometry can result in smaller overall packaging, thereby reducing up-front material costs.

AirBorn’s DuraFlex™ flexible circuits are ideal for automotive, aviation, down-hole, medical equipment & telecommunications applications; or virtually any application that demands the dynamic flexible nature, resilience, reduced weight & heat dissipation qualities inherent within DuraFlex™.


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