Flexible Circuit Assemblies

When working with AirBorn Flexible Circuits, you find we have a knowledgeable and experienced team dedicated to providing our customers with extremely high levels of measurable customer service.

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Flex Assemblies Manufacturing Services
As an integrated solutions provider, our customers see significant reductions in time-to-market by leveraging the services we offer.  Benefits for you include up-front design support, prototyping, managing your supply chain, and delivering a fully-tested and assembled finished product that is not only functionally reliable but also delivered reliably (95% on-time delivery).

Select from an area below to learn about what makes our services unique:
Supply Chain Management

New Product Introduction Services

Our applications engineers are available to help in all aspects of the product design-aid and development from the back of the envelope sketch through to detailed design. Note all designs are the property of the end customer and require the customer to approve prior to use and changes to all future amendments.

Key aspects of our design services include:

  • Mock-ups
  • Full CAD support
  • Schematic capture
  • Impedance modeling
  • PCB layout &stack up
  • Design for 'X' (DFx): manufacturability, testing, etc.

We encourage customers to leverage our applications engineers for any and all services that are appropriate. In many cases, our engineers will provide guidance and direction and offer solutions that lower overall costs and improve their product performance.

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Production-Ready Prototyping

Prototyping is a key aspect to every project.  We create prototypes using a formalized project management process. Prototypes are run on our production manufacturing lines. So your prototype will be an exact version of what you can expect to see when you order your production units. 

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At AirBorn Flexible Circuits, we perform inspection and testing at incremental stages throughout the build process to ensure that the product we provide our customers is of the highest quality possible.

Here is a list of our testing capabilities:

  • Micro-section
  • Electrical functional and continuity testing
  • Impedance testing
  • Automated optical inspection (AOI) of inner layers and finished flex assemblies
  • In-circuit testing (ICT) of assembled rigid flex

We can offer testing services on our flexible circuits as they come off the production line, as assembled into a test fixture, and/or directly in your finished product after assembly is completed.

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We provide two main Flex assembly services at AirBorn

  • Fully populated flexible circuit assembly (adding PCB components to the flex circuit)
  • Finished product assembly (adding our flexible circuit into your finished product)

Flexible circuit assembly capabilities include:

  • Surface mounting (SMT) on both flex and rigid flex
  • Hand soldering of both SMT and plated thru-hole (PTH) components and connectors
  • Eccobond, conformal coating and epoxy
  • Wave soldering

We also offer finished product assembly and testing for those customers that wish to have a fully assembled product delivered directly to their doorstep.

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Supply Chain Management

As part of assembly operations, we recognize that managing the supply of components that go into flexible circuit assemblies is critical to ensuring on-time-delivery and optimal product performance.

For this reason, AirBorn Flexible Circuits offers to take full control and responsibility over the supply chain (turnkey) as an optional service to our customers.

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At AirBorn, we pride ourselves on our customer support and going the extra mile to ensure the customer is satisfied with the products we deliver each and every time.  Don't just take our word for it, see what our customers have to say about us.

"I would recommend AirBorn to anyone looking for a proven supplier that has the talent and ability to support your programs with professionalism and delivery of a defect free product on time."

Dave Joefreda
ITT Corporation
Sr. Buyer Planner Specialist

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The above quote was extracted from an unsolicited customer letter sent to the CEO of AirBorn Flexible Circuits.  See the full customer letter here >>

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Flex Products

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Technical Help

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